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  • How to bend plastic molding?

Plastic molding, often referring to PVC trim used for edges, corners, or decorative profiles in construction and DIY projects, can be bent using heat to make it pliable. This allows for custom curves around arches, columns, or other radii without cutting or kerfing. The most common and accessible method is using a heat gun, though alternatives like an oven or heat blankets work for larger pieces. Always prioritize safety: wear goggles, work in a well-ventilated area, keep a fire extinguisher nearby, and test on scrap pieces first, as overheating can cause burning, warping, or distortion.

Step-by-Step Guide Using a Heat Gun (Most Common Method)

1.Measure and Prepare the Form: Determine the radius or angle needed for your curve. Trace the curve onto a flat surface (like plywood) and create stops by screwing down scrap pieces of PVC or wood along the inner and outer edges of the bend. Add about 1/16 inch extra width to account for material expansion when heated. For profiled molding (e.g., crown), ensure the form supports the back to hold its shape.

2.Select and Prep the Trim: Cut your PVC molding to length, leaving extra for adjustments. Place it on a stable, heat-resistant surface. If bending angle trim or delicate profiles, heat the backside or outer surface to minimize visible damage.

3.Heat Evenly: Turn on the heat gun to low-medium setting (around 250–280°F). Start at one end of the trim and slowly move along the length, keeping the gun 4–6 inches away and sweeping side-to-side over a wide area (about 6–12 inches at a time). Avoid lingering in one spot to prevent burning or melting—PVC softens in 1–3 minutes depending on thickness (thicker baseboards take longer than thin casing). For steam alternative: Wrap the trim in wet towels and pour boiling water over them, or use a steamer for 5–10 minutes.

4.Test Pliability and Bend: The trim is ready when it feels soft and flexible (like warm taffy). Quickly transfer it to your form—have a helper if possible. Gently bend it into the curve, starting from one end, and secure with clamps or straps. Work methodically to avoid kinks.

5.Cool and Set: Hold the shape in the form for 8–15 minutes (or until fully cool) to let it harden. For oven method: Preheat to 150–200°F, heat for 3–5 minutes, remove, bend, and clamp—repeat 2–3 times for tight bends if it springs back. Once cool, remove clamps; the curve should hold.

6.Finish and Install: Sand any rough spots, then caulk or glue joints as needed. PVC holds bends well but may need reheating for adjustments.